Contrex CX-1102 User Manual

SK1691 Rev ACX-1102INSTALLATION/WIRING GUIDE

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Page 9 WIRINGThis section contains the input, output and serial communications wiring information for the CX-1102. Pleaseread this section prior to w

Page 10INPUTSNOTE: The installation of this motor control must conform to area and local electrical codes. Refer to page9 before you begin wiring.AC

Page 11Unwind Frequency(J5 pins 1, 2, 4, 5, 6)The wiring for the Unwind Frequency is determined by the sensor. Figures 5 and 6 illustrate the wiring

Page 12*Total currant draw from the +5V_Aux (J5-Pin 1) should notexceed 150 Milliamps.Figure 8 Wind FrequencyQuadrature Single-Ended Sensor (Bidirect

Page 13F-Stop(J6 pins 1,3)F-Stop is a momentary input. When it is opened, theCX-1102 commands a zero speed immediately andignores the specified decel

Page 14Load(J6 pins 5, 3)When the Load input (J6, pin 5) is momentarily shortedto common, the CX-1102 enters the Load state. As amomentary input, Loa

Page 15Keypad Lockout(J6 pins 9, 8)When the KEYPAD LOCKOUT input is closed, theControl Parameters that you have selected to "lockout"are ina

Page 16Unwind Jog Reverse(J7 pins 2, 3)Unwind Jog Reverse is a maintained input. When it isclosed, it sends a reverse unwind control output signalto

Page 17Unwind Under Wrap(J7 pins 6, 8)When the Unwind Under Wrap input is closed, then theunwind axle has web material fed off the roll from thebottom

Page 18Web Reset(J7 pins 10, 8)Web Reset is a maintained input. When it is closed.As a maintained input, Web Reset is only active whenthe operator de

Page 19OUTPUTSNOTE: The installation of this motor control must conform to area and local electrical codes. Refer to page9 before you begin wiring.U

Page 20NOTE: All Digital Outputs are activated via the PLC and so are subject to the active PLC program.Unwind Enable(J2 pin 2)The Unwind Enable outp

Page 2112345678910J2EXTERNALDCPOWERSUPPLY(50V Max)R1R2R3+V_DOUnwind EnableWind EnableUnwind ErrorWind ErrorWind Roll FullDancerWeb BreakSpareCom+R4R5R

Page 22SERIAL COMMUNICATIONSNOTE: The installation of this motor control must conform to area and local electrical codes. Refer to page9 before you

Page 23Figure 31 CX-1102 Serial Communications Connections1. Shield only at one end of the cable.2. If you need to terminate the communication line,

Page 24—NOTES—

Page 25DEVICENET CARD (OPTIONAL)For the installation, wiring and operation of the optional DeviceNet card, refer to the CX-Series DeviceNetCard Techni

Page 26—NOTES—

Page 27LOGIC CONTROLThis section addresses the seven digital inputs that control the CX-1102's operating state.The seven digital inputs (listed

Page 1Installation / Wiring GuideConfigurationMountingWiringInputsOutputsSerial CommunicationsDeviceNet (Optional)Logic Control

Page 28Logic InputsF-Stop (Fast Stop) has priority over the other operating states. F-Stop forces the Control Output SigU andSigW signals to “0” volt

Page 29Unload has the fourth highest operating priority. Only from Run, H-Stop, Load, or F-Stop states, but notfrom Direct Setpoint Application. No

Page 30App Select (CP-202) = 1: The CX-1102 controls both rolls with Dancer Trimmed Unwind1) The unwind is a bipolar or a unipolar reversible or a uni

Page 31App Select (CP-202) = 3: The CX-1102 controls only the Dancer Trimmed Unwind roll1) The unwind is a bipolar or a unipolar reversible or a unip

Page 32H-Stop (Stop and Hold) has the fifth highest operating priority. Use H-Stop to stop the drive with adeceleration ramp. The velocity command i

Page 33Figure 35 Run InputRun has the sixth highest operating priority. Run is the primary operating state. App Select (CP-202)determines the ope

Page 34Load has the seventh highest operating priority. Only from F-Stop or Unload states. Normal operation isfrom F-Stop with the dancer in the full

Page 35App Select (CP-202) = 1: The CX-1102 controls both rolls with Dancer Trimmed Unwind1) If the unwind is a bipolar or a unipolar reversible driv

Page 36App Select (CP-202) = 4: The CX-1102 controls only the Dancer Trimmed Wind roll1) If the wind is a bipolar or a unipolar reversible or a unipol

Page 37Figure 37 Jog Forward InputUJogFCommonF-StpUnLdH-StpRunCommonJog FwdRunClose MaintainedJ71312463J6H-StopUnloadF-StopJog Forward has the eigh

Page 2

Page 38Jog Reverse has nineth (the least) operating priority. Use UJogR to “Jog” the unwind drive Reverse or useWJogR to “Jog” the wind drive Reverse

Page 39—NOTES—

Page 40CONTREX, INC.8900 Zachary Lane NorthMaple Grove, MN 55369 USA Phone:763.424.7800Fax: [email protected]

Page 3CONFIGURATIONThis section will show you how to re-configure the CX-1102 for electrical compatibility. Complete thisprocedure prior to installat

Page 4WARNINGYou will damage the CX-1102 if youapply 230 VAC to the AC Power inputwhile the AC Power Input Voltage switchis in the 115 V position.CONT

Page 5The AC Power Input Voltage switch is located on the rear of the CX-1102. The default configuration for theAC Power Input Voltage switch is 115

Page 63.6"(9.1 cm)7.2"(18.3 cm)7.7"(19.6 cm)*6.3"(16.3 cm)4.0"(10.2 cm)XXXXXXXXXXDOOR PANEL(3.65" .03" 9.27± .07c

Page 7MOUNTINGThis section contains instructions for mounting the CX-1102 in the door panel of an industrial electricalenclosure. The CX-1102 is pack