Contrex CX-1200 User Manual

SK1711 Rev CCX-1200INSTALLATION/WIRING GUIDE

Page 8CO_SigCO_Com12J3TD/RD +TD/RD -Com123J1+V_DODO_0DO_1DO_2DO_3DO_4DO_5DO_6DO_7Com12345678910J2L1L2/NEUTGND/PE123J4 * +12VDCFI_1AFI_1AFI_1BFI_1B

Page 9 WIRINGThis section contains the input, output and serial communications wiring information for the CX-1200. Pleaseread this section prior to w

Page 10INPUTSNOTE: The installation of this motor control must conform to area and local electrical codes. Refer to page9 before you begin wiring.AC

Page 11Lead Frequency(J5 pins 1, 2, 4, 5, 6)The wiring for the Lead Frequency is determined by the sensor. Figures 5 through 8 illustrate the wiring

Page 12*Total currant draw from the +12V_Aux (J5-Pin 1) should notexceed 150 Milliamps.Figure 8 Lead FrequencySingle Channel Single-Ended Sensor (Uni

Page 13*Total currant draw from the +12V_Aux (J5-Pin 1) should notexceed 150 Milliamps.Figure 10 Feedback FrequencyQuadrature Single-Ended Sensor (Bi

Page 14*Total currant draw from the +12V_Aux (J5-Pin 1) should notexceed 150 Milliamps.Figure 12 Feedback FrequencySingle Channel Single-Ended Sensor

Page 15Lead Sync(J5 pins 11, 13)Registration Input 0The Lead Sync is a pulse input used to indicate the positionof the lead product or machine part.

Page 16F-Stop(J6 pins 1, 3)Digital Input 0F-Stop is a momentary input. When it is opened, theCX-1200 commands a zero speed immediately andignores the

Page 17Run(J6 pins 5, 3)Digital Input 3When the Run input (J6, pin 6) is momentarily shortedto common, the CX-1200 enters the Run state. As amomentar

Page 18Figure 21 Keypad Lockout ENABLE89J6ComDI_6 LOCKOUTFigure 22 Spare Spare810J6ComDI_7Figure 23 Block Select A Block Select A13J7DI-8ComKeyp

Page 19Figure 24 Batch ResetBatch Reset23J7DI_9ComFigure 26 Open Loop Open Loop35J7ComDI_11Figure 25 Re-LearnRe-Learn34J7ComDI-10Batch Reset(J7

Page 20Figure 28 Sync Disable Sync Disable87J7ComDI_13Figure 27 Position ResetPosition Reset68J7DI_12ComFigure 29 Phase AdvancePhase Advance89J7

Page 21Figure 2-30 Phase RetardPhase Retard108J7DI-15ComPhase Retard(J7 pins 10, 8)Digital Input 15Phase Retard is a maintained input. When it is c

Page 22Figure 31 Control Output* Do not connect the Drive Isolated Common to other Logic Commons.12J3Control OutIsolated Com*MOTOR DRIVESIGNAL INPU

Page 23Lead Sync Absent(J2 pin 5)Digital Output3The Lead Sync Absent output is activated (driven low) when the Lead Sync Pulse is absent. See Figure

Page 2412345678910J2EXTERNALDCPOWERSUPPLY(50V Max)R1R2R3+V_DOZero SpeedHi/Low Speed AlarmSync AlarmLead Sync AbsentFoll Sync AbsentBatch DoneFwd/RvsDr

Page 25SERIAL COMMUNICATIONSNOTE: The installation of this motor control must conform to area and local electrical codes. Refer to page9 before you

Page 26Figure 34 CX-1200 Serial Communications Connections1. Shield only at one end of the cable.2. If you need to terminate the communication line,

Page 27—NOTES—

Page 1Installation / Wiring GuideConfigurationMountingWiringInputsOutputsSerial CommunicationsAnalog IO (Optional)MountingWiringDeviceNet (Optional)Lo

Page 28ANALOG I/O CARD (OPTIONAL)This section contains the mounting and wiring information for the Analog I/O Card. Please read this sectionprior to

Page 29—NOTES—

Page 30MOUNTINGThis section contains the mounting information for the CX-1200 Analog I/O card. Please read this section asyou mount the Analog I/O ca

Page 311) If the CX-1200 unit has power connected to it, remove the power. If the CX-1200 has beenmounted in your system, disable it from the system.

Page 32Figure 2-35 Removing the CPU BoardPower BoardCPU Board

Page 3314) Replace the back plate, making sure that it seats properly and the connectors are all properlyaligned in their slots.15) Screw the back pla

Page 34 Figure 2-36 Mounting the Analog I/O Card on the CPU Board

Page 35—NOTES—

Page 36WIRINGThis section contains the input and output wiring information for the CX-1200 Analog I/O Card. Please readthis section prior to wiring t

Page 37J1123TD / RD +TD/ RD ÐCOMRS485SERIAL COMM12J3CONTROLOUTPUTTO DRIVECO_SIGCO_COM12345678910J2+V_DODO_0DO_1DO_2DO_3DO_4DO_5DO_6DO_7COMDIGITAL OUTP

Page 2

Page 38INPUTSNOTE: Refer to pages 2-9 and 2-36 before you begin wiring.Figure 2-39 Analog Input 2: Voltage InputFigure 2-38 Analog Input 1: Voltag

Page 39Figure 2-40 Analog Input 1: Current Input234JA 0-20 mA InputCommon243 OhmAnalog Input 1:Current Input Wiring(JA, Pins 2,3,4)The Analog Input

Page 40Figure 2-42 Analog Input 1: Potentiometer Input1234JA +12V_Aux*Common+-Figure 2-43 Analog Input 2: Potentiometer Input1234JA +12V_Aux*Commo

Page 41OUTPUTSNOTE: Refer to pages 2-9 and 2-36 before you begin wiring.Figure 2-44 Analog Output: Voltage Output91011JA ± 12V OutCommonAnalog Out

Page 42DEVICENET CARD (OPTIONAL)For the installation, wiring and operation of the optional DeviceNet card, refer to the CX-Series DeviceNetCard Techni

Page 43—NOTES—

Page 44LOGIC CONTROLThis section addresses the six digital inputs that control the CX-1200's operating state.The six digital inputs ( listed in b

Page 45Logic InputsF-Stop (Fast Stop) has priority over the other operating states. F-Stop forces the CO signal to “0” volts andmonitors the feedback

Page 46R-Stop (Ramp Stop) has the second highest operating priority. Use R-Stop to stop the drive with adeceleration ramp. The velocity command is r

Page 47H-Stop (Stop and Hold) has the third highest operating priority. Use H-Stop to stop the drive with adeceleration ramp. The velocity command i

Page 3CONFIGURATIONThis section will show you how to re-configure the CX-1200 for electrical compatibility. Complete thisprocedure prior to installat

Page 48Run has the fourth highest operating priority. Run is the primary operating state. RUN Mode (CP-202)determines the mode of operation for Run,

Page 49Jog Forward has the fifth highest operating priority. Use Jog Forward to “Jog” the drive Forward at the rateindicated in Jog SP (CP-240). The

Page 50Jog Reverse has sixth (the least) operating priority. Use Jog Reverse to “Jog” the drive Forward at the rateindicated in Jog SP (CP-240). The

Page 51—NOTES—

Page 52—NOTES—

Page 53CONTREX, INC.8900 Zachary Lane NorthMaple Grove, MN 55369 USA Phone:763.424.7800Fax: [email protected]

Page 4WARNINGYou will damage the CX-1200 if youapply 230 VAC to the AC Power inputwhile the AC Power Input Voltage switchis in the 115 V position.CONT

Page 5The AC Power Input Voltage switch is located on the rear of the CX-1200. The default configuration for theAC Power Input Voltage switch is 115

Page 63.6"(9.1 cm)7.2"(18.3 cm)7.7"(19.6 cm)*6.3"(16.3 cm)4.0"(10.2 cm)XXXXXXXXXXDOOR PANEL(3.65" .03" 9.27± .07c

Page 7MOUNTINGThis section contains instructions for mounting the CX-1200 in the door panel of an industrial electricalenclosure. The CX-1200 is pack