Contrex CX-1200 manuals

Contrex CX-1200 User Manual (18 pages)

Brand: Contrex | Category: Sensors | Size: 0.18 MB |

English

Table of contents

STARTUP GUIDE

1

INTRODUCTION

3

BASIC WIRING

6

EXTERNAL

7

(50V MAX)

7

OPERATOR INTERFACE PRIMER

8

CX-1200 Operator Interface

9

SYSTEM SETUP PROCEDURE

10

CO Volts {MP-37}

12

Alert everyone present

13

Contrex CX-1200 User Manual (5 pages)

Brand: Contrex | Category: Sensors | Size: 0.01 MB |

English

Table of contents

CONTREX, Inc

1

Contrex CX-1200 User Manual (11 pages)

Brand: Contrex | Category: Sensors | Size: 0.13 MB |

English

Table of contents

SCREEN MAP

1

Contrex CX-1200 User Manual (55 pages)

Brand: Contrex | Category: Sensors | Size: 0.43 MB |

English

Table of contents

INSTALLATION/

1

WIRING GUIDE

1

Installation / Wiring Guide

3

CONFIGURATION

5

(default)

7

DOOR PANEL

8

EXTERNAL

10

(50V MAX)

10

Hazardous voltages

11

230 VAC to the AC Power input

12

Lead Frequency

13

*+12V_Aux

14

Feedback Frequency

15

Lead Sync

17

Follower Sync

17

Jog Forward

19

Jog Reverse

19

Keypad Lockout

20

Block Select A

20

Batch Reset

21

Re-Learn

21

Open Loop

21

Sync Disable

22

Position Reset

22

Phase Advance

22

Phase Retard

23

Control Output

24

Zero Speed

24

Hi/Low Speed Alarm

24

Sync Alarm

24

Lead Sync Absent

25

Foll Sync Absent

25

Batch Done

25

Drive Enable

25

SERIAL COMMUNICATIONS

27

TXD/ TXD/

28

COM RXD RXD

28

- +

28

ANALOG I/O CARD (OPTIONAL)

30

MOUNTING

32

Power Board

34

Take the proper antistatic

38

ANALOG OPTION I/O

39

DEVICENET

39

Analog Input 1:

40

Analog Input 2:

40

Analog Output:

43

DEVICENET CARD (OPTIONAL)

44

LOGIC CONTROL

46

Logic Inputs

47

Figure 2-47 R-Stop Input

48

Figure 2-48 H-Stop Input

49

Figure 2-49 Run Input

50

Contrex CX-1200 User Manual (501 pages)

Brand: Contrex | Category: Sensors | Size: 1.96 MB |

English

Table of contents

TECHNICAL

1

REFERENCE

1

Technical Assistance

2

Table of Contents

6

Introduction

10

INTRODUCING THE CX-1200

12

Buckey Conveyor Synchronizing

13

Labeler Synchronizing

13

Seal & Cut Synchronizing

13

Wicket Oven Synchronizing

14

Installation / Wiring Guide

15

CONFIGURATION

17

(default)

19

DOOR PANEL

20

MOUNTING

21

EXTERNAL

22

(50V MAX)

22

Hazardous voltages

23

230 VAC to the AC Power input

24

Lead Frequency

25

Lead Frequency continued

26

Feedback Frequency

27

Lead Sync

29

Follower Sync

29

Jog Forward

31

Jog Reverse

31

Keypad Lockout

32

Block Select A

32

Batch Reset

33

Open Loop

33

Re-Learn

33

Position Reset

34

Sync Disable

34

Phase Advance

34

Phase Retard

35

Control Output

36

Zero Speed

36

Hi/Low Speed Alarm

36

Sync Alarm

36

Lead Sync Absent

37

Foll Sync Absent

37

Batch Done

37

Drive Enable

37

TXD/ TXD/

40

COM RXD RXD

40

- +

40

ANALOG I/O CARD (OPTIONAL)

42

Power Board

46

Take the proper antistatic

50

ANALOG OPTION I/O

51

DEVICENET

51

0 - 500

55

DEVICENET CARD (OPTIONAL)

56

LOGIC CONTROL

58

Logic Inputs

59

Figure 2-47 R-Stop Input

60

Figure 2-48 H-Stop Input

61

Figure 2-49 Run Input

62

To activate Jog Forward:

63

To activate Jog Reverse:

64

Operator Interface

66

MAIN MENU

67

KEYPAD OPERATION

68

Main Menu

69

SCREEN OPERATION

70

C X - 1 2 0 0

71

M A I N M E N U

72

Sub-Menu Screen / Samples

73

Master SP

74

Help Screens / Sample Options

75

Drive Setup/Calibration

76

CALIBRATION

78

CO Volts {MP-37}

80

Alert everyone present

81

CREEP CALIBRATION

85

ANALOG CALIBRATION

86

Job Sizes

94

CONTROL PARAMETERS

96

STATUS SCREEN SETUP P1/1

99

0 = No Change

100

REMOTE SCROLL SETUP P1/1

101

KEYPAD LOCKOUT SETUP P1/2

102

KEYPAD LOCKOUT SETUP P2/2

103

SERIAL COM SETUP P1/1

104

1 = 125k bps

105

2 = 250k bps

105

3 = 500k bps

105

DEVICENET SETUP P2/2

106

VIDEO SETUP P1/1

107

ALARM INDICATOR MASK P1/1

108

• Job Sizes

110

STANDARD SIGNALS

112

LEAD / LEAD FREQUENCY P1/1

113

3 = Unipolar Reversible

115

2 = Bipolar (default)

115

1 = Unipolar

115

2 = Negated (neg=fwd)

115

OFFSETS & PHASE P1/2

116

OFFSETS & PHASE P2/2

117

3 = Learn

118

2 = Trend

118

1 = Fixed (default)

118

AUX ANALOG SIGNALS

120

2 = Current

122

1 = Voltage (default)

122

2=Current

123

1=Voltage (default)

123

SETPOINTS AND RAMPS

126

RUN MODES P1/1

127

4 = Inv Foll Mode

128

3 = Follower Mode

128

2 = Master Mode (default)

128

1 = Direct Mode

128

FOLLOWER

129

Run Mode

130

Sync Mode

130

Follower SP

130

Min SP Fol

130

Max SP Fol

130

RUN RAMPS

131

RUN RAMPS P 1/1

132

STOP RAMPS P1/1

133

1 = Velocity Loop (default)

135

0 = Open Loop

135

2 = Position Loop

140

1 = Velocity Loop

140

VELOCITY LOOP P2/2

141

POSITION LOOP P2/2

143

FEEDFORWARD P1/1

144

LARGE ERROR

145

LARGE ERROR P1/1

146

RELATED ITEMS P1/1

147

ALARMS AND LIMITS

149

ALARMS STANDARD P1/3

153

ALARMS CUSTOM P2/3

154

ALARMS CUSTOM P3/3

155

LIMITS P1/2

157

0 = OFF = Disabled (default)

158

BLOCK SETUP

160

EDIT BLOCK PARMS

163

Press the Enter key to

166

EDIT BLOCK 0 THROUGH 7

167

EDIT BLOCK 0

168

<Active Block>

168

EDIT BLOCK 3

170

EDIT BLOCK 4

170

PROGRAMMABLE LOGIC CONTROLLER

172

R Operand XOR XOR NOT

183

–—NOTES—

190

PLC MONITOR

191

PLC MONITOR P1/4

192

PLC MONITOR P2/4

193

PLC MONITOR P3/4

194

PLC MONITOR P4/4

195

PLC TIMERS

197

PLC TIMERS P1/1

198

PLC COUNTERS

200

PLC EVENT CNTRS P1/1

201

PLC DATA COPY P1/1

202

DIGITAL I/O

204

DIGITAL I/O P1/1

205

PLC PROGRAMMING

206

Line: 1 <Command>

208

Line: 45 <Command>

209

Line: 56 <Command>

209

System Monitor

212

INTRODUCTION TO

214

MONITOR PARAMETERS

214

SYSTEM MONITOR

216

RUN MONITOR / SYSTEM P1/3

217

JOB SIZES P1/2

222

FbJbSzAve

223

FbJbSzVar

223

JOB SIZES P2/2

224

The highlight bar indicates

229

ALARMS AND LIMITS P2/2

230

DIG I/O MONITOR P1/1

231

3 = Run 2 = H-Stop 1 = R-Stop

234

0 = F-Stop

234

CONTROL OVERRIDES P2/4

235

CONTROL OVERRIDES P3/4

236

CONTROL OVERRIDES P4/4

237

Cntrl Loop

238

Serial Communications

240

SERIAL COMMUNICATIONS

242

ADDR FUNC DATA EXT CRC

243

01 0121 0^CF446

243

ASCII2 Command String

261

Table 26 Host Transmission

262

Table 27 CX-1200 Response

262

Engineering Unit Text Field

262

Table 31 CX-1200 Response

265

Parm Title Text Field

265

Table 32 CX-1200 Response

266

Max Parm Value Field

266

Table 33 CX-1200 Response

267

Min Parm Value Field

267

Table 34 CX-1200 Response

268

Default Parm Value Field

268

Table 35 CX-1200 Response

269

Backup Parm Value Field

269

Table 36 CX-1200 Response

270

Parm Field Length Field

270

LEN ADDR FUNC DATA ETX CRC

274

09 01 01 00D2 03 0C56

274

2147483647

276

Table 53 Host Transmission

284

Message Length = 7 bytes

284

Table 54 CX-1200 Response

284

Table 55 Host Transmission

285

Table 56 CX-1200 Response

285

Message Length = 8 bytes

285

Troubleshooting/Diagnostics

298

DEVICE TESTS

300

HARDWARE TESTS / VIDEO P3/3

303

STD SIGNAL TESTS

305

0 = Off (default)

307

2 = Immediate Output

307

1 = Continuous Ramp

307

0 = Disabled (default)

307

DIGITAL I/O TEST P1/1

308

ANALOG INPUT TESTS

311

7 = 19200 bps = 19.2 Kbaud

321

DEVICE STATUS P1/2

323

DEVICE STATUS P2/2

324

TROUBLESHOOTING

327

PARAMETER LOAD AT POWER-UP

328

Numeric "8" key

329

"Clear" key

329

Numeric "7" key

329

Numeric "9" key

329

EEPROM CHIP REPLACEMENT

330

Appendices

333

APPENDIX B: FORMULAS

341

QUICK REFERENCE

347

MP-50 State

353

MP-51 Active Blk

353

MP-52 InvalidBlks

353

MP-53 Misc Status

354

MP-54 Std Alms

354

MP-55 Custom Alms

355

MP-56 Misc Alarms

355

1 = Memory Test Fail

356

0 = Memory Test Pass

356

MP-100 DI 7..0

358

MP-101 DI 15..8

358

MP-102 DO 7..0

359

MP-103 KeyPad Lockout

359

MP-107 TMR4 TIME

359

MP-108 PLC Mon 1 Val

360

MP-109 PLC Mon 2 Val

360

MP-110 PLC 15-8

360

MP-111 PLC 23-16

361

MP-112 PLC 31-24

361

MP-113 PLC 39-32

362

MP-114 PLC 47-40

362

MP-115 PLC 55-48

363

MP-116 PLC 63-56

364

MP-117 PLC 71-64

365

MP-118 PLC 79-72

365

MP-119 PLC 87-80

366

MP-120 PLC 95-88

366

MP-121 PLC 107-100

367

MP-122 PLC 115-108

367

MP-123 PLC 123-116

368

MP-124 PLC 131-124

368

MP-125 PLC 139-132

369

MP-126 PLC 147-140

370

MP-127 PLC 155-148

371

MP-128 PLC 163-156

372

MP-129 PLC 171-164

373

MP-130 PLC 179-172

373

MP-131 PLC 187-180

374

MP-132 PLC 195-188

374

MP-133 PLC 203-196

375

MP-134 PLC 211-204

375

MP-135 PLC 219-212

376

MP-150 Last Reset

376

MP-151 Misc Intrpt

377

MP-152 Device Alms

377

MP-153 PC at Intrpt

377

MP-154 Norm Pwr Ups

378

MP-155 Low Pwr Cntr

378

MP-156 Mem Err Cntr

378

MP-157 WatchDogCntr

378

MP-158 MiscIntrptCntr

378

CP-201Setpoint X

382

CP-202Run Mode

382

CP-203Sync Mode

382

CP-204Sync Logic

382

CP-205LdSyncDvd

383

CP-206FbSyncDvd

383

CP-207LdOfstSource

383

CP-208FbOfstSource

383

CP-209Time Base

383

CP-243Dcl Tm Jog

386

CP-244Dcl Rt Jog

386

CP-245Jog Loop Mode

386

CP-250ScFbDispEq

386

CP-260Cnt Mode FI1

386

2 = Incremental

387

1 = Quad x4 (default)

387

CP-289EU@AI2 RB

391

CP-290AO Parameter

391

CP-291AO Mode

391

CP-337InPosnBand

397

CP-340LdSnsrDist

397

CP-341LdSnsrOfst

397

CP-347TrendJSChg%

397

CP-348NonSyncErrRecEn

397

3 = Analog Input 2

398

2 = Analog Input 1

398

CP-360Loop Update

399

CP-361Sig Fltr Sel

399

CP-362SigFltrTmConst

399

CP-363KffAdjUpdt

399

1 = ON = Enabled

400

CP-371Max Fb Alm

401

CP-372Max Acl/Dcl

401

CP-373NO Resp Time

401

CP-374Posn Alarm

401

CP-375Std Alm Msk

402

CP-376CustAlm Msk

402

CP-380Cmpr1 Parm

403

CP-381Cmpr2 Parm

403

CP-382Cmpr3 Parm

403

CP-383Cmpr4 Parm

404

CP-384Cmpr1 Type

404

CP-385Cmpr2 Type

404

CP-386Cmpr3 Type

405

CP-387Cmpr4 Type

405

CP-388Cmpr1 Val

405

CP-389Cmpr2 Val

405

CP-400Rmt Scroll

407

CP-401Rmt Scroll Rate

407

CP-402DI 1 Shot

407

CP-403DI Set

408

CP-405PLC Monitor 1

408

CP-406PLC Monitor 2

409

CP-407PLC Bit Set

409

CP-408PLC Bit Clear

409

CP-410Tmr1 Delay

409

CP-411 Tmr1 on Tm

409

CP-412Tmr2 Delay

410

CP-413Tmr2 on Tm

410

CP-414Tmr3 Delay

410

CP-415Tmr3 on Tm

410

CP-416Tmr4 Delay

410

1 = 125k bps

414

2 = 250k bps

414

3 = 500k bps

414

CP-444Status Line 4

415

CP-445Status Line 5

415

CP-446Status Line 6

415

CP-451Diag DO Shift

417

CP-452Diag DO

417

1 = Enabled

418

0 = Disabled (default)

418

2 = Analog In 2

419

1 = Analog In 1 (default)

419

2 = point B

419

1 = point A (default)

419

CP-468CRC Enable

420

CP-469Record Format

420

CP-470Device Address

420

CP-471Baud Rate

420

3 = Standard Video w/Border

421

2 = Reverse Video

421

1 = Standard Video(default)

421

3 = Cntr4 Cnt

422

2 = KyPd = Keypad Blk Sel

422

CP-480KyPdLk Mask

423

CP-481Unlock CP A

423

CP-482Unlock CP B

423

CP-483Unlock CP C

423

CP-484Unlock CP D

423

CP-485Unlock CP E

424

CP-486Unlock CP F

424

CP-487Unlock CP G

424

CP-488Unlock CP H

424

CP-489Unlock Block

424

CP-490Memory Test

425

CP-491Clr Fault Cntrs

425

CP-492Video Test

425

CP-495 Serial Number

425

CP-496Load Parms

425

CP-497Load PLC Prgm

426

CP-498Save Parms

426

CP-499Save PLC Prgm

426

-1.00 1 0.00 Volts

429

APPENDIX F: CONTROL PARAMETER

446

SCREEN LOCATOR

446

(Continued)

447

APPENDIX G: MONITOR PARAMETER

460

MP# MP Name Screen

468

CODE DEFINITIONS

474

L - 6L - 6

487

L - 7L - 7

488

L - 8L - 8

489

USE SAFETY EQUIPMENT

490

APPENDIX N: FAX COVER SHEET

494

APPENDIX O: REVISION LOG

496

Warranty/Service

498

Warranty - 2

499

SERVICE POLICY

500

WARRANTY

501

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